Binks IntelliFlow RCS3 sets a new benchmark for precise, electronically controlled, gear pump driven mixing and metering. Engineered for speed and reliability, it delivers instant trigger response and a smooth, uniform finish, eliminating the “winking” spray pattern common in piston pump systems.
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Compatible with both solvent and waterborne coatings, the IntelliFlow RCS3 integrates seamlessly into manual or automated setups, supporting single or multiple applicators. Its 15-inch touchscreen interface offers intuitive operation, while built-in cloud connectivity provides real-time remote monitoring and diagnostics for maximum efficiency and uptime.
Equipped with DLC-coated gear pumps, the system consistently delivers accurate proportions while minimizing material waste thanks to its 50 millisecond response time. It is compatible with rotary atomizers, electrostatic guns and more, all managed through a touchscreen interface that provides real-time control and diagnostics.
Standard 2K Packages — preconfigured packages with everything needed to get up and running: up to 12 colors and 4 catalysts, up to 250 recipes, flushable gear pumps on both sides, A-side pumps of 3 cc/rev (30–600 cc/min) or 6 cc/rev (60–1200 cc/min), B-side pumps of 3, 1.2 or 0.3 cc/rev, cloud remote operation and built-in EtherNet/IP.
Build Your Own System (4 steps) — Step 1: select controller & main fluid frame. Step 2: select controller add-ons (fieldbus, solenoid banks, Wi-Fi). Step 3: select A/B gear pumps, optional C-side dispense pump and the mixing module. Step 4: select color (resin) and catalyst stacks. See the configurator part-number tables below.
| RCS2 | IntelliFlow RCS3 | |
|---|---|---|
| Flushing | Flushable only on color side | Flushable on both color and catalyst sides |
| Calibration | Calibration at applicator | Calibration on pump or at applicator |
| Capability | 1K and 2K, up to 8 channels | 1K, 2K and 3K, up to 8 channels |
| Number of colors and catalysts | Up to 10 | Up to 100 |
| Recipes | 99 | 250 |
| Interface | Windows based interface | Modern intuitive app-like interface |
| Remote operation & monitoring | Not available | Full remote monitoring and operation capability |
Download the IntelliFlow RCS3 Brochure (03-559-01), the Kits & Spare Parts Manual (77-3168-4) and the Service Guide (77-3168-3). Installation, operation, programming, gear pump and accessory manuals are linked in the PDF section below, along with Binks RCS3 videos.
Call Fluid Transfer Systems at (248) 348-6700 for pricing, system configuration and integration support.
| Specification | IntelliFlow RCS3 |
|---|---|
| Ratio Range | 1:1 to 100:1 |
| Ratio Tolerance | ±1% |
| Capability | 1K, 2K and 3K (with positive displacement pump) |
| Viscosity Range of Fluid | 1 cPs – 3000 cPs |
| Max Number of Resins | Up to 100 |
| Max Number of Catalysts/Hardeners | Up to 100 |
| Fluid Pressure | 250 psi; 145 psi with flow sensor |
| Resin Flow Rate | 3–2000 cc/min |
| Catalyst/Hardener Flow Rate | 3–2000 cc/min |
| Total Flow Rate Range | 6–4000 cc/min |
| Flow Tolerance | ±1% |
| Trigger Response Rate | 50 ms (material and flow rate dependent) |
| Gear Pump Sizes | 0.3, 1.2, 3, 6 and 10 cc/rev (DLC coated, flushable) |
| C-Side Dispense Pump (3K) | 300 cc/min or 600 cc/min positive displacement |
| Max Fluid Channels | Up to 8 |
| Wetted Parts | Stainless steel, PTFE, perfluoro elastomer, UHMW polyethylene |
| Isocyanate Catalyst Compatible | Yes |
| Communication Protocol | Discrete, EtherNet/IP, Profinet, DeviceNet, CC-Link, EtherCAT, Modbus |
| Interface | 15-inch touchscreen; cloud remote operation & monitoring |
| No. of Recipes/Jobs | 250 |
| Weight | Approx. 300 lb |
| Dimensions | Width 32 in, Depth 28 in, Height 74.65 in |
Standard 2K automatic configurations (RCS3-11-XXXX-XXCX): main 2K controller, EtherNet/IP included, 2K low pressure flushable mix module, no dispense pump. Source: Binks 77-3168-4. Call FTS at (248) 348-6700 for pricing.
| Part # | Colors | Catalysts | A-Side Gear Pump | B-Side Gear Pump |
|---|---|---|---|---|
| RCS3-11-4802-01C1 | 1 | 1 | 6 cc/rev (60–1200 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-4802-04C1 | 4 | 1 | 6 cc/rev (60–1200 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-4802-07C2 | 7 | 2 | 6 cc/rev (60–1200 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-4802-12C4 | 12 | 4 | 6 cc/rev (60–1200 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-4702-01C1 | 1 | 1 | 6 cc/rev (60–1200 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-4702-04C1 | 4 | 1 | 6 cc/rev (60–1200 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-4702-07C2 | 7 | 2 | 6 cc/rev (60–1200 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-4702-12C4 | 12 | 4 | 6 cc/rev (60–1200 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-4602-01C1 | 1 | 1 | 6 cc/rev (60–1200 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-4602-04C1 | 4 | 1 | 6 cc/rev (60–1200 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-4602-07C2 | 7 | 2 | 6 cc/rev (60–1200 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-4602-12C4 | 12 | 4 | 6 cc/rev (60–1200 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-3802-01C1 | 1 | 1 | 3 cc/rev (30–600 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-3802-04C1 | 4 | 1 | 3 cc/rev (30–600 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-3802-07C2 | 7 | 2 | 3 cc/rev (30–600 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-3802-12C4 | 12 | 4 | 3 cc/rev (30–600 cc/min) | 3 cc/rev w/ flow sensor (30–600 cc/min) |
| RCS3-11-3702-01C1 | 1 | 1 | 3 cc/rev (30–600 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-3702-04C1 | 4 | 1 | 3 cc/rev (30–600 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-3702-07C2 | 7 | 2 | 3 cc/rev (30–600 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-3702-12C4 | 12 | 4 | 3 cc/rev (30–600 cc/min) | 1.2 cc/rev w/ flow sensor (12–240 cc/min) |
| RCS3-11-3602-01C1 | 1 | 1 | 3 cc/rev (30–600 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-3602-04C1 | 4 | 1 | 3 cc/rev (30–600 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-3602-07C2 | 7 | 2 | 3 cc/rev (30–600 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
| RCS3-11-3602-12C4 | 12 | 4 | 3 cc/rev (30–600 cc/min) | 0.3 cc/rev w/ flow sensor (3–60 cc/min) |
Binks RCS3 "Build Your Own System" selections from the RCS3 brochure (03-559-01). Binks labels 810-A/810-C as main vs. auxiliary controllers; confirm main/auxiliary assignment with FTS when ordering. Call FTS at (248) 348-6700 for pricing.
| Configurator Step | Part # | Description |
|---|---|---|
| Step 1 – Controller | 810-A200 | RCS3 Controller and Fluid Frame, 2K (no dispense pump) |
| Step 1 – Controller | 810-A300 | RCS3 Controller and Fluid Frame, 3K (with dispense pump) |
| Step 1 – Controller | 810-C200 | RCS3 Controller and Fluid Frame, 2K (no dispense pump) |
| Step 1 – Controller | 810-C300 | RCS3 Controller and Fluid Frame, 3K (with dispense pump) |
| Step 2 – Communications | 310-4142 | EtherNet/IP |
| Step 2 – Communications | 310-4143 | Profinet |
| Step 2 – Communications | 310-4144 | DeviceNet |
| Step 2 – Communications | 310-4145 | CC-Link |
| Step 2 – Communications | 310-4146 | EtherCAT |
| Step 2 – Communications | 310-4164 | Modbus TCP |
| Step 2 – Communications | 310-4930 | Discrete I/O module |
| Step 2 – Add-on | 310-4051 | Solenoid bank add-on kit (additional 32, cabinet mount; main controller includes one 32-solenoid bank) |
| Step 2 – Add-on | 810-2813-32 | Wall mounted solenoid bank w/ECAT, 32 solenoid |
| Step 2 – Add-on | 810-2813-64 | Wall mounted solenoid bank w/ECAT, 64 solenoid |
| Step 2 – Add-on | 310-6171 | Wi-Fi module with antenna |
| Step 3 – A & B gear pump (select one each) | 810-8000-1 | Gear pump, 0.3 cc/rev, 3–60 cc/min |
| Step 3 – A & B gear pump (select one each) | 810-8000-2 | Gear pump, 1.2 cc/rev, 12–240 cc/min |
| Step 3 – A & B gear pump (select one each) | 810-8000-3 | Gear pump, 3 cc/rev, 30–600 cc/min |
| Step 3 – A & B gear pump (select one each) | 810-8000-4 | Gear pump, 6 cc/rev, 60–1200 cc/min |
| Step 3 – A & B gear pump (select one each) | 810-8000-5 | Gear pump, 10 cc/rev, 100–2000 cc/min |
| Step 3 – C-side pump | 310-3300-051 | 300 cc dispense pump fluid module |
| Step 3 – C-side pump | 310-3300-052 | 600 cc dispense pump fluid module |
| Step 3 – Mixing module | 310-3800-11 | 2K mixing module |
| Step 3 – Mixing module | 310-3802-13 | 3K mixing module |
| Step 4 – Resin stack | 310-6501-0311 | Total 3-valve resin stack, LP air push, auto regulator |
| Step 4 – Resin stack | 310-6501-0611 | Total 6-valve resin stack, LP air push, auto regulator |
| Step 4 – Resin stack | 310-6501-0911 | Total 9-valve resin stack, LP air push, auto regulator |
| Step 4 – Resin stack | 310-6501-1211 | Total 12-valve resin stack, LP air push, auto regulator |
| Step 4 – Resin stack | 310-6501-1411 | Total 14-valve resin stack, LP air push, auto regulator |
| Step 4 – Catalyst stack | 310-6502-0201 | Total 2-valve catalyst stack, no air push, auto regulator |
| Step 4 – Catalyst stack | 310-6502-0301 | Total 3-valve catalyst stack, no air push, auto regulator |
| Step 4 – Catalyst stack | 310-6502-0501 | Total 5-valve catalyst stack, no air push, auto regulator |
RCS3 standard system part number format: RCS3-XX-XXXX-XXXX (controller, communications – gear pump A, gear pump B, dispense pump, mix module – A-side stack, B-side stack). Source: Binks 77-3168-4 section 05.3.
| Position | Codes |
|---|---|
| Controller (1st digit) | 1 = Main controller without dispense pump, 2K; 2 = Main controller with dispense pump, 3K; 3 = Auxiliary controller without dispense pump, 2K; 4 = Auxiliary controller with dispense pump, 3K |
| Communications (2nd digit) | 0 = No PLC communications; 1 = EtherNet/IP; 2 = Profinet; 3 = DeviceNet; 4 = CC-Link; 5 = EtherCAT; 6 = Modbus; 7 = Discrete I/O module |
| Gear Pump "A" (3rd digit) | 1 = 0.3; 2 = 1.2; 3 = 3; 4 = 6; 5 = 10 cc/rev; 6 = 0.3; 7 = 1.2; 8 = 3; 9 = 6 cc/rev with flow sensor |
| Gear Pump "B" (4th digit) | 1 = 0.3; 2 = 1.2; 3 = 3; 4 = 6; 5 = 10 cc/rev; 6 = 0.3; 7 = 1.2; 8 = 3; 9 = 6 cc/rev with flow sensor |
| Dispense Pump (5th digit) | 0 = None; 1 = 300 cc; 2 = 600 cc; 3 = 300 cc with flow sensor; 4 = 600 cc with flow sensor |
| Mix Module (6th digit) | 0 = None; 2 = 2K low pressure (flushable); 3 = 3K low pressure (flushable) |
| "A" Side Color Stack | 00 = Regulator only; C1 = 1 catalyst (2 valve); C2 = 2 catalyst (3 valve); C4 = 4 catalyst (5 valve); 01 = 1 color (3 valve); 04 = 4 color (6 valve); 07 = 7 color (9 valve); 10 = 10 color (12 valve); 12 = 12 color (14 valve) |
| "B" Side Catalyst Stack | Same codes as the A-side stack (00, C1, C2, C4, 01, 04, 07, 10, 12) |
From the Binks RCS3 Kits and Spare Parts Manual 77-3168-4 (Appendix – Kits, Accessories and Spares). Call FTS at (248) 348-6700 for pricing.
| Part # | Description |
|---|---|
| 310-2002 | Floor stand kit |
| 310-5008 | Fluid panel cover |
| 310-8030 | Screen protector kit |
| HGB-510-R1-CO | HGB inlet pressure regulator |
| 310-4002 | 15" HMI, programmed |
| 74151-01 | Fluid regulator, 2 stage, DR-1, 1:2 (need 4SN-2T & 4SN-4SN fittings) |
| 74151-11 | Fluid regulator, 2 stage, DR-1, 1:1 (need 4SN-2T & 4SN-4SN fittings) |
| 240-5203 | Remote color change kit – 7 recipe |
| 310-5203 | Remote color change kit – 14 recipe |
| 72-2341 | Swivel adapter 100 mesh |
| 310-6171 | Wi-Fi module with antenna |
| 240-5205-1 | Gun flush box kit, 1 gun |
| 240-5205-2 | Gun flush box kit, 2 gun |
| 240-3198-C | Flush box saddle – Binks 2100 |
| 240-3198-D | Flush box saddle – Binks Trophy Touch Up |
| 240-3198-F | Flush box saddle – Binks Trophy AA |
| 240-3198-G | Flush box saddle – DeVilbiss JGA / JGHV |
| 240-3198-H | Flush box saddle – Ransburg Vector |
| 240-3198-J | Flush box saddle – DeVilbiss GTi Pro Lite |
| 240-3198-K | Flush box saddle – DeVilbiss Advance HD |
| 240-3198-L | Flush box saddle – Ransburg RansFlex |
| 240-3198-M | Flush box saddle – Binks Trophy |
| 240-3198-X | Flush box saddle – DVX |
| 310-4930 | Discrete I/O module |
| 310-4142 | Comms gateway, EtherNet/IP |
| 310-4143 | Comms gateway, Profinet |
| 310-4144 | Comms gateway, DeviceNet |
| 310-4145 | Comms gateway, CC-Link |
| 310-4146 | Comms gateway, EtherCAT |
| 310-4164 | Comms gateway, Modbus TCP |
| 310-4051 | Solenoid bank add-on kit w/ECAT |
| 810-2813-32 | Wall mounted solenoid bank w/ECAT (32 sol) |
| 810-2813-64 | Wall mounted solenoid bank w/ECAT (64 sol) |
| 810-7100 | Servo motor, RCS3 gear pump |
| 810-8050 | Transducer, pressure |
| 240-5201 | Catalyst flow sensor kit (need 6-4T(F) fitting) |
| 6-4T(F) | Adapter for flow sensor kit |
| KK-4841 | CCV repair kit, LP |
| 22-280 | Check valve |
| SSV-809 | Check valve |
| LSMM0056-00 | Static mixer |
| 310-3915 | Proportional valve, individual replacement |
| 310-3925 | Solenoid valve, individual replacement |
| 13742-01 | Air flow switch |
| 240-5189 | Air cut off valve |
| CCV-503-SS | CCV valve, LP |
| 240-51XX | Low pressure color stack, XX = 01–31 (1 to 31 valves) |
| 810-8000-1 | Spare gear pump assembly (0.3 cc/rev) |
| 810-8000-2 | Spare gear pump assembly (1.2 cc/rev) |
| 810-8000-3 | Spare gear pump assembly (3 cc/rev) |
| 810-8000-4 | Spare gear pump assembly (6 cc/rev) |
| 810-8000-5 | Spare gear pump assembly (10 cc/rev) |
| 810-7000-1.5 | Drive motor extension cable, 1.5 m |
| 810-7000-10 | Drive motor extension cable, 10 m |
| 810-7000-20 | Drive motor extension cable, 20 m |
| 810-7000-27 | Drive motor extension cable, 27 m |
| 810-2319 | RCS3 motor drive, programmed |
| 310-4185-025 | Extension cable, M12M-M12F, 4 wire, shielded, 25 ft |
| 310-4185-050 | Extension cable, M12M-M12F, 4 wire, shielded, 50 ft |
| 310-4185-075 | Extension cable, M12M-M12F, 4 wire, shielded, 75 ft |
| 310-4185-100 | Extension cable, M12M-M12F, 4 wire, shielded, 100 ft |
| 78015-00 | Mix manifold assembly, LP, with solvent flush |
